Soft Metal Cutting Carbon Steel Band Saw Blades






Optimized for Non-Ferrous Alloys | Efficient Chip Evacuation |
Clean, Low-Burr Finish
EASYBEAR® general purpose carbon steel band saw blades are engineered to deliver reliable cutting performance on soft metals—including aluminum, copper, brass, and other non-ferrous alloys. Compatible with a wide range of light-duty, utility, and portable band saw machines, this product line offers versatile solutions. By selecting the optimal combination of band width, thickness, and tooth pitch, operators can achieve excellent results in both straight cutoff sawing of plates and profiles, as well as light contouring and trimming tasks.
The balanced blade geometry ensures smooth material feeding and stable tracking control. This effectively prevents chip loading, minimize burr formation, and reduces frictional heat buildup, resulting in clean, square cuts that significantly decrease post-cut deburring and finishing time.
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Technical Performance Features
Selecting the optimal EASYBEAR® blade configuration brings efficiency and precision to soft metal fabrication:
High-Frequency Hardened Teeth (66 HRC)
Through advanced high-frequency heat treatment, the tooth tips are hardened to 66 HRC. This exceptional hardness provides superior wear resistance and cutting edge retention, making the blades fully capable of slicing through common soft metals and non-ferrous alloys with ease.
Tough Carbon Steel Substrate
Built from premium high-carbon steel, the blade backing offers high fatigue resistance and toughness, standing up to the repetitive shocks of metal cutting while maintaining tension and straightness.
Optimized Beam Strength
Matching the band width and thickness to the workpiece cross-section provides the necessary beam strength to resist deflection, preventing blade twisting or bowing during the cut.
Fine-Pitch Tooth Design
Fine-pitch tooth configurations distribute the cutting load, reducing feed resistance and preventing tooth stripping. The tooth gullets are designed to clear soft, gummy metal chips efficiently, preventing clog-induced overheating and premature dulling.
Universal Machine Compatibility
Standardized dimensions and tolerances ensure trouble-free installation on all major benchtop, portable, and light-duty vertical metal-cutting band saws.
Key Operational Benefits
Stable Feed & Accurate Tracking
Refined tooth set and band straightness ensure smooth penetration into ductile metals, reducing vibration, chatter marks, and cutline deviation.
Clean Cuts with Minimal Deburring
Sharp, precision-hardened teeth produce clean, low-burr kerfs on thin-walled tubes and sheets, minimizing the need for secondary grinding or edge cleanup.
Cost-Effective Service Life
The combination of hardened tooth tips (66 HRC) and a flexible alloy backing extends blade life under continuous use, delivering a low cost-per-cut in light production environments.
Typical Application Scenarios
Aluminum & Copper Extrusion Cutting
Ideal for cutting and trimming aluminum plates, copper rods, brass channels, and custom non-ferrous architectural profiles.
Thin Sheet & Tube Fabrication
Suitable for cut-to-length tasks and contour profiling of thin-walled soft metal tubing, conduits, and sheet metal.
Prototyping & Small-Batch Metalwork
Provides dependable and economical tooling for machine shops, vocational training, maker spaces, and small-scale component manufacturing.
The Value of Specification Matching in Soft Metal Cutting
Selecting the correct width, thickness, and pitch configuration within our carbon steel line delivers:
- High-quality finishes on ductile alloys without material deformation
- Reduced risk of chip packing, tooth breakage, and localized thermal damage
- Balanced feed rates for both solid bar stocks and hollow profiles
- Dependable blade life and predictable performance in everyday metal sawing
EASYBEAR® leverages years of application experience to help you select the ideal general-purpose carbon steel band saw blade specifications for your specific non-ferrous metalworking requirements.
| widthxthickness(mm) | 3TPI | 4TPI | 6TPI | 8TPI | 10TPI | 12TPI | 14TPI | widthxthickness(inch) |
|---|---|---|---|---|---|---|---|---|
| 6x0.65 | ● | ● | ● | ● | ● | ● | 1/4x0.002 | |
| 8x0.65 | ● | ● | ● | ● | ● | ● | 5/16x0.002 | |
| 10x0.65 | ● | ● | ● | ● | ● | ● | ● | 3/8x0.002 |
| 13x0.65 | ● | ● | ● | ● | ● | ● | ● | 1/2x0.002 |
| 16x0.8 | ● | ● | ● | ● | ● | ● | ● | 1/2x0.003 |
| 19x0.8 | ● | ● | ● | ● | ● | ● | ● | 3/4x0.003 |
| 25x0.9 | ● | ● | ● | ● | ● | ● | ● | 1x0.003 |
Maximize your blade's efficiency and lifespan.
Explore our Blade Care & Maintenance guide.